Windsor, Ontario · Serving Canada & USA info@controlshub.ca  ·  519-981-9891
Available for on-site & remote support

Controls that
keep your line
running.

ControlsHub delivers electrical and pneumatic design, PLC programming, servo and motion, machine vision and robot support — helping manufacturers commission, upgrade and troubleshoot automated equipment.

Design
Electrical · Pneumatic

Schematics, panel layouts and pneumatic circuits.

PLC
Allen-Bradley · Siemens · Omron

Programming, integration and diagnostics.

Robotics
ABB · KUKA

Programming, cell integration and safety.

Vision
Inspection · Guidance

Error-proofing and quality verification.

Engineering services

Controls expertise
from design to startup

Whether it's a new production cell, an equipment upgrade or a fault that won't go away, we bring hands-on controls depth across the platforms your plant already runs.

01

Electrical Design

Control schematics, panel layouts, I/O lists, wiring and device selection — documented so your maintenance team can support it.

SchematicsPanel layoutI/O listsBOM
02

Pneumatic Design

Pneumatic circuits, valve manifold layout, cylinder and actuator sizing, and air-preparation design for reliable, efficient motion.

CircuitsManifoldsSizingFesto · SMC
03

PLC Programming

New programs, modifications and migrations, including safety PLCs, network integration and handshakes between PLCs, robots and drives.

Allen-BradleySiemensOmronSafety PLC
04

HMI Development

Operator and maintenance screens with clear alarms, diagnostics and recovery sequences that reduce downtime.

FactoryTalk ViewSiemens HMIOmron HMI
05

Robot Programming

ABB and KUKA robot programming, path and cycle-time optimization, tool and fixture changes, and robot safety configuration.

ABBKUKARobotStudioSafety zones
06

Servo & Motion

Servo and stepper drive setup, parameterization, tuning and fault diagnosis, integrated over industrial Ethernet.

FestoAllen-BradleySiemensTuning
07

Machine Vision

Camera integration, inspection and guidance programs, pass/fail handling and data exchange with the PLC for error-proofing.

KeyenceCognexInspectionGuidance
08

Commissioning & Support

Startup, I/O checkout, safety validation, production ramp-up and on-site or remote troubleshooting when you need it.

StartupI/O checkoutTroubleshooting
Platforms we support

Multi-platform. Plant-floor ready.

We work with the hardware and software already in your facility — no forced platform changes.

PLC & HMI

  • Allen-Bradley Studio 5000
  • Allen-Bradley GuardLogix
  • Siemens TIA Portal
  • Omron Sysmac
  • FactoryTalk View

Robotics

  • ABB IRC5 / OmniCore
  • ABB RobotStudio
  • ABB SafeMove
  • KUKA KRC
  • KUKA SafeOperation

Motion & Vision

  • Festo servo & stepper
  • Allen-Bradley Kinetix
  • Siemens SINAMICS
  • Keyence vision
  • Cognex vision

Networks & Safety

  • EtherNet/IP
  • CIP Safety
  • PROFINET / PROFIsafe
  • Modbus TCP
  • Safety circuits & devices
Solutions

Where we make
the difference

Focused support at the points where automation projects succeed or stall.

Design & engineering

Electrical & pneumatic design you can build from

Clear, buildable designs that make wiring, assembly and future troubleshooting straightforward.

  • Control schematics and panel layouts
  • Pneumatic circuits and valve manifolds
  • I/O lists, BOMs and device selection
Discuss your design →
Integration & upgrades

Modernize and integrate existing equipment

Extend the life of your equipment by upgrading controls and adding robotics, vision and motion — without starting from scratch.

  • PLC platform migrations and upgrades
  • Adding robots, servos and vision to existing cells
  • PLC ↔ robot ↔ drive communication and safety
Plan an upgrade →
Commissioning & field support

Get to production — and stay there

Hands-on support through startup and beyond, so your equipment reaches rate and keeps running.

  • I/O checkout, startup and safety validation
  • Overflow controls support for integrators and builders
  • On-site and remote troubleshooting
Request support →
Who we work with

Built around your team

Manufacturers

Plant teams needing upgrades, troubleshooting and day-to-day controls support.

System integrators

Extra controls and robotics capacity for programming, startup and commissioning.

Machine builders

Overflow electrical design, PLC programming and field startup support.

Engineering teams

Design reviews, documentation and specialist help on specific platforms.

AutomotiveTier 1 & 2 suppliersAssembly & weldingMaterial handlingPackagingGeneral manufacturing
How we work

A clear path from
first call to handover

1

Discover

Understand your equipment, goals, timeline and constraints.

2

Design

Electrical, pneumatic and controls approach agreed up front.

3

Program

PLC, HMI, robot, servo and vision programming and simulation.

4

Commission

I/O checkout, startup, safety validation and tuning on site.

5

Support

Backups, documentation, training and follow-up support.

Let's talk about
your next project.

Tell us about your equipment and what you need — design, programming, commissioning or troubleshooting. We'll get back to you within one business day.

Email us Call 519-981-9891